Coal & Mining Inspection

Multispectral coal-quality assessment for laboratory, inline and online process monitoring

Discuss Your Requirements
From conventional chemical testing to rapid multispectral detection — workflow comparison

Inspection Priorities

Rapid Coal Quality Assessment

Measure key coal-quality indicators including moisture, ash, volatile matter, sulfur, fixed carbon and calorific value.

Incoming Material & Process Control

Support faster assessment of incoming coal, washed coal, feed coal and coke so quality information can be used earlier in production, blending and acceptance decisions.

Multi-Parameter Characterisation

Assess organic, mineral and elemental characteristics across raw coal, pulverised coal, washed coal and coke samples.

Sensing & System Configuration

THz/NIR/LIBS · Portable / Inline / Laboratory · AI-Assisted Analysis

Complementary sensing methods and deployment platforms are selected to suit the inspection task.

Full-spectrum rapid coal-testing system installed in the laboratory
Terahertz — THzTHz time-domain spectroscopy provides information related to dielectric response, moisture distribution and organic/mineral differences in coal samples.
Near-Infrared — NIRNIR spectroscopy captures absorption features associated with C–H, O–H and N–H groups and supports prediction of indicators such as volatile matter, fixed carbon and calorific value through calibrated models.
LIBS Elemental AnalysisLaser-induced breakdown spectroscopy provides elemental information, supporting analysis of sulfur and mineral-related constituents including Si, Al, Fe, Ca, Na and K.
AI-Assisted Multispectral AnalysisMultimodal models combine spectral inputs for denoising, indicator prediction, anomaly flagging and structured output.
Portable / At-Line SystemsCompact systems support field sampling, laboratory rapid re-checks and trade or receiving-point assessment.
Process & Enterprise IntegrationData can be connected to local control or enterprise systems for trend analysis, alarms and quality-management workflows where required.

System formats

Standalone benchtop analyser
Portable — standalone benchtop analyser
Bypass online coal analyser with gantry sampler and conveyor
Inline — bypass online analyser with gantry sampler and conveyor
Laboratory full-spectrum rapid-testing system — enclosed cell, robotic sample handling
Laboratory — full-spectrum rapid-testing system, enclosed cell with robotic sample handling

Sensing principles

Terahertz time-domain spectroscopy (THz-TDS)
Terahertz time-domain spectroscopy (THz-TDS)
Near-infrared spectroscopy (NIR)
Near-infrared spectroscopy (NIR)
Laser-induced breakdown spectroscopy (LIBS)
Laser-induced breakdown spectroscopy (LIBS)

Results & Deliverables

Deliverables are defined around the selected measurement configuration and your coal-quality workflow.

Coal Quality Indicators

Rapid output of selected quality parameters such as moisture, ash, volatile matter, sulfur, fixed carbon and calorific value, with additional indicators available where the corresponding model and validation dataset have been established.

Spectral & Sample Records

Measurement results can be linked with sample identity, spectral data, measurement time and batch information to support traceability, re-checking and model review.

Trend Analysis & Quality Alerts

For repeated or process-connected measurements, outputs can support quality trending, threshold alerts and earlier identification of material changes.

Custom Coal Inspection Systems

Application-specific systems can combine THz, NIR and LIBS sensing with sample handling, local AI models, automation and plant or laboratory interfaces around agreed coal types, particle size, throughput and reporting requirements.

Fixed-bed prediction performance of the THz + LIBS fusion model: predicted vs measured value, n = 16, R² = 0.723
Field samples and test site
Field samples and test site

Test results

Ash content, volatile matter, caking index and plastic-layer thickness distributions
Ash content, volatile matter, caking index and plastic-layer thickness distributions
Sample classification output — coal-type distribution
Sample classification output — coal-type distribution

Customised for Your Operation

Discuss Your Requirements

We welcome the opportunity to discuss your coal type, quality-control priorities and existing sampling or process workflow.

Drawing on previous deployment experience, we can configure the sensing combination, sample preparation, measurement format, AI model and system interfaces around your required indicators, coal characteristics, throughput and operating environment.

Solutions can be developed for portable testing, laboratory rapid analysis, at-line monitoring or more integrated production workflows, depending on where faster coal-quality information creates the most value.

Contact us to discuss your measurement requirements and explore a configuration tailored to your site and quality-management process.